ALLIANT Vertical Milling Machine RT-2S, RT-2TV Operator & Parts Manual 0006

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Alliant
Vertical Milling Machine
RT-2S & RT-2V
Operation and Parts Manual
Manual Description:
Number of Pages:
74
This is a reproduction, not a photocopy, of an original Alliant Vertical Milling Machine RT-2S and the RT-2V Operation and Parts Manual. This manual contains information on lubrication, maintenance, and controls as well as a complete parts list and exploded views and adjustments. It also shows a lot of setup and cutting information. The parts diagrams are excellent and very detailed. This manual shows how to break down some of the important parts.
Contents:
Foreword.................................................................5 Warranty.................................................................6 Safety...................................................................7 RT 2S Main Machine Features............................................8-9 RT 2V Main Machine Features..........................................10-11 Basic Machine Dimensions................................................12 Floor Plan..............................................................13 Standard Head Dimensions................................................14 Variable Speed Head Dimensions..........................................14 Machine Specifications..................................................15 Uncrating and Installation..............................................16 Remove Machine from Crate...............................................16 Check for Shortages.....................................................16 Clean and Lubricate Machine.............................................16 Place Machine on a Solid Foundation.....................................16 Bring Head to the Upright Position......................................16 Level the Machine.......................................................17 Connect Power Supply....................................................17 Proper Method for Lifting Machine.......................................17 Head Alignment..........................................................18 Align Y Axis............................................................18 Align X Axis............................................................18 Standard Head...........................................................19 Swivel Belt Housing.....................................................20 Spindle Brake...........................................................20 Changing Spindle Speed..................................................20 Changing from Direct Drive to Back-gear.................................20 Changing from Back-gear to Direct Drive.................................20 Belt Replacement........................................................21 Replacing the Brake Block on the Standard Milling Head..................21 Variable Speed Head.....................................................22 High and Low Range Switch...............................................23 High-Neutral-Low Lever..................................................23 Automatic Quill Feed Engagement.........................................23 Feed Rate Selector......................................................23 Feed Reversing Knob.....................................................23 Quill Depth Stop........................................................23 Micrometer Depth Control................................................23 Quill Locking Lever.....................................................23 Handwheel Feed Control..................................................24 Automatic Feed..........................................................24 Spindle Brake...........................................................25 Collet..................................................................25 Feed Trip Adjustment....................................................26 Collet Aligning Screw Replacement.......................................27 Swivel Belt Housing.....................................................28 Changing Spindle Speed..................................................28 Changing from Direct Drive to Back-gear Drive...........................28 Changing from Back-gear Drive to Direct Drive...........................28 Motor Removal...........................................................28 Timing Belt Replacement.................................................29 Drive Belt Replacement..................................................29 Replacing the Brake Shoes on the Variable Speed Head....................30 Lubrication Standard Head...............................................31 Lubrication Variable Speed Head.........................................32 Lubrication Basic Machine...............................................33 Table, Saddle and Knee Gib Adjustments..................................34 Clamping the Table, Saddle and Knee.....................................35 Removing the Table......................................................36 Removing the Saddle.....................................................36 Longitudinal Screw Adjustment...........................................36 Cross Screw Backlash Adjustment.........................................37 Electrical Diagram......................................................38 Preventive Maintenance..................................................38 Parts Information.......................................................39 Base Machine Assembly Parts List.......................................1-1 Base Machine Assembly Illustration (Plate 1) Standard Head Assembly Parts List......................................1-2 Standard Head Assembly Illustration (Plate 2) Variable Speed Head Assembly Parts List................................1-3 Variable Speed Head Assembly Illustration (Plate 3) Variable Speed Pulley Parts List.......................................1-4 Variable Speed Pulley Illustration (Plate 4) Quill Feed Assembly Parts List.........................................1-5 Quill Feed Assembly Illustration (Plate 5) Quill Feed Assembly Parts List.........................................1-6 Quill Feed Assembly Illustration (Plate 6) Quill Feed Engagement Assembly Parts List..............................1-6 Quill Feed Engagement Assembly Illustration (Plate 6) Hi-Neutral-Low Assembly Parts List.....................................1-7 Hi-Neutral-Low Assembly Illustration (Plate 7) Quill Locking Assembly (both Standard and Variable) Parts List.........1-8 Quill Locking Assembly (both Standard and Variable) Illustration (Plate 8) Brake Handle and Brake Shoe Assembly Parts List........................1-8 Brake Handle and Brake Shoe Illustration (Plate 8) Head Tilting Assembly Parts List.......................................1-9 Head Tilting Assembly Illustration (Plate 9) Brake Block Assembly Parts List.......................................1-10 Brake Block Assembly Illustration (Plate 10) Brake Handle and Brake Finger Assembly Parts List.....................1-11 Brake Handle and Brake Finger Assembly Illustration (Plate 11) Motor Locking Assembly for Standard Head 2 HP Parts List..............1-12 Motor Locking Assembly for Standard Head 2 HP Illustration (Plate 12) Ram Lock Assembly Parts List..........................................1-13 Ram Lock Assembly Illustration (Plate 13) Longitudinal Screw Assembly Parts List................................1-14 Longitudinal Screw Assembly Illustration (Plate 14) Saddle Gib and Clamping Assembly Parts List...........................1-15 Saddle Gib and Clamping Assembly Illustration (Plate 15) Elevating Screw Assembly Parts List...................................1-16 Elevating Screw Assembly Illustration (Plate 16) Knee Gib and Wiper Assembly Parts List................................1-16 Knee Gib and Wiper Assembly Illustration (Plate 16) Knee Locking Assembly Parts List......................................1-17 Knee Locking Assembly Illustration (Plate 17) Knee Locking Assembly Illustratio
Overview:
I have collected this information for many years and have found the information they contain to be priceless in using and setting up the machines properly. I believe this manual will be a valuable resource of knowledge that will provide a lot of helpful information that is often hard to find. My manuals are not photocopies. I maintain a high standard of quality in my reproductions. Most of the manuals I reproduce look better than their originals. I have professionally digitally edited every page, and removed stains, wrinkles and handwriting. All of the manuals are printed on thick white paper to withstand shop wear and tear.
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